Our on-site experts examine the fiber and the end-use of fabric to come up with an optimal procedure that satisfies the requirement of the customer. The fabric processed in our unit goes through various processes before being delivered in the market.

PRE-TREATMENT PROCESSES

We believe in ensuring quality right from the procurement stage.  Hence, our premium Textile house in Ahmedabad ensures fiber that is entirely free of any impurities. In order to achieve this, every bale that lands in our plant goes through rigorous processes like:

1.  Scouring (Desizing & Bleaching) 

Our experts analyze each batch to determine the correct procedure. Removal of visible impurities is then done by employing desizing machinery, cold bleach, and skilled workers. This ensures that as the process ascends, so does the quality of the product.

2.  Mercerizing        

As the product moves further, it is introduced to the mercerization machine. This renders a well, ready for dyeing processed fabric at the end. At this stage stagnant impurities like oil, dirt, etc. are removed. The process is carried out with eminent use of chemicals like caustic solution.

DYEING AND PRINTING PROCESSES

Our extensive research on national and international trends helps us in reaching the best fabric dyeing standards. A careful analysis of the colors of the season is backed with best-performing processes. In order to achieve this, our plant employs the following dyeing processes :
1. Cotton Reactive or Ramazole  Dyeing  

In this process, our textile processing firm in Ahmedabad utilises the highly effective ramazole dye, in controlled environments, to produce a uniform result. The process is best used on solid dyed cotton fabric which is best suited for shirting & suiting materials.

2. Polyester Disperse Dyeing 

Working with polyester to produce a uniformly distributed color can be tricky. However, in our textile manufacturing and processing plant we do this by introducing polyester fabric to the disperse dyeing process where we employ various forms of azo dyes.

3. Solid or Cross (Double) Dyeing We employ the process of cross dyeing on fabrics that contain more than one type of fibre. Such an initiative helps us ensure that the final result is a uniform, appealing fabric with no defects.

4. Sulphur Dyeing This process is applied mainly on cotton fabric. It helps us in maintaining a trendy and high-quality standard fabric. The end product has a uniform and washing creative fabric properties.

5. VAT Dyeing Originally VAT dyeing used natural indigo. But now there are a vast range of synthetically produced shades available. The entire fabric is submerged in the solution for long intervals as a part of the process. The specialty of this is natural oxidising to impart color. Thus, the end product is skin-friendly. They have the highest fastness properties.

6. Pigment Dyeing We use this process to impart vibrant color to the fabrics. As a part of the process, we introduce mineral pigments to dyeing solutions in order to produce rich, uniformly dyed fabric giving an appearance of an aged, lived-in garments from day one. For the fabrics with a faded look, pigment dyes are the best choice.

7. Pigment or Ink Printing Pigment inks, in many cases the most desireable way to print on textiles. It enables us to create unique patterns on a wide assortment of fabrics made of various fibres. It is also known as surface printing. Our plant is equipped with machinery that has the capability to produce vast intricate designs accurately and speedily. Our screen printers can render any design on fabric. This ultimately allows for a higher degree of customization.

8. Procion (Reactive) Printing In this process, we use reactive dye combined with steam to permanently print into the fibers of a fabric. Reactive dyes are printed onto a pre-treated fabric. The fabric is then washed to remove the excess dye and pre-treatment, resulting in a vibrant, long-lasting print.

9. Pigment or VAT Discharge Printing In this method we apply a design to dyed fabric by printing a color-destroying agent, such as chlorine or hydrosulfite. This bleaches out a white or light pattern on the darker colored ground. Nowadays, innovation and technology also allows various colorful discharge printing possibilities taking textiles towards a new era in the industry.

10. Disperse Printing This is among the most common printing techniques, the advantage of which, is that inks are infused into the fabric to produce a dyed effect. The ink becomes a part of the textile itself, producing a long-lasting effect.

11. Brasso Printing Brasso is generally made out of an acid etch process which involves the burning of fabric in order to create a more textured design. We deploy this technique to all kinds of soft fabrics.

VALUE ADDITION PROCESSES

To produce heavy-performing fabrics, we deploy various value addition processes to the fabrics. These processes enhance the durability, resistance, and special abilities of fabrics. Our textile processing plant in Ahmedabad provides the following value addition services :
1. PU Coating

In this process, we coat a layer of polyurethane on the fabric to make it look like leather. The enhanced capabilities of PU-coated fabric include water repellent tendencies. This is why PU-coated textiles are used in manufacturing raincoats, bags, etc.

2. Pigment Coating

Pigment coating is the surface modification of cotton fabric with effect pigments to improve the optical fictionalization of textile fabrics. The base color of the fabric remains to its original giving it an effect of faded look on the surface with a tint of the base fabric color after post garment washes.

3. Fire Proofing

To provide this finish we use flame retardants, which are chemicals that inhibit or suppress the combustion process. They interfere with combustion at various stages of the process, for instance  during heating, decomposition, ignition, or flame spread.

Scroll to Top